Dye penetrant testing

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Dye penetrant testing

Dye penetrant testing (Dye PT, DPT) is a method to find fine flaw openings on the surface of the test specimen by impregnating a red liquid into them to enlarge the flaw.
No inspection equipment is required, and testing is possible by the using the three following liquids. “Penetrant” “developing agent” and “cleaner/remover”.

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Materials covered in the testing

  • Metallic and non-metallic material

Products used

  • Flaw detection material

Features of testing

feature

Flaw detection is possible even for metallic and non-metallic materials if they are not affected by flaw detection materials and have no hygroscopic property

feature

It is easy to apply even to complicated test specimens as flaw detection materials are liquid

feature

It is possible to conduct the testing regardless of indoor or outdoor if it is a bright area

feature

No equipment is required, and testing is possible by the using the three following liquids. “Penetrant” “developing agent” and “cleaner/remover”. (Removing solvents)

Flow of flaw detection

The dye penetrant testing is generally conducted by the following procedure.

①Pretreatment

②Penetration treatment

③Penetration treatment

④Development

⑤Examination

Flaw detection material lineup

You can choose from the following three types of products for use in dye penetrant testing depending on the application and material.

  • Standard type

  • Low halogen and low sulfurtype

  • Non-dangerous goods type

Method
(Cleaning method)

Name of combination products

Compatible with JIS

Compliance with ASME

Features

Method C
Removal of solvent

  • Penetrant

Super Check UP-ST(J)

Standard type suitable for detecting flaws on any ferrous and nonferrous metals. Optimum for partial examination on a large structure or weld, because no special equipment is required.

UR-ST·M: Safer type with higher flashing point UD-ST·V: Ultra quick-drying type suitable for low temperature and high humidity

  • Cleaner/Remover

Super Check UR-ST

  • Cleaner/Remover

Super Check UR-ST・M

  • Developing agent

Super Check UD-ST

  • Developing agent

Super Check UD-ST・V

Method A
Water washing

  • Developing agent

Super Check P-GⅢ(EXP)

Water washable penetrant suitable for detecting flaws on nonferrous metal materials, ceramics, and large test pieces.

  • Developing agent

Super Check UD-ST

  • Penetrant

Super Check P-GⅢ-NII

Water washable penetrant suitable for detecting flaws on slabs, large test pieces, and small mass-produced test pieces. Applicable to testing components with complex shapes.

  • Developing agent

Super Check UD-ST

  • Developing agent

Super Check UD-ST・V

Method C
Removal of solvent

  • Penetrant

Eco Check EP-ST(J)

Standard-type ecological penetrant suitable for detecting flaws on any materials such as metallic and non-metallic materials.

  • Cleaner/Remover

Eco Check ER-ST

  • Developing agent

Eco Check ED-ST

Method A

Water washing

  • Penetrant

Eco Check EP-W(J)

Ecological-type water washable penetrant made from natural materials and cosmetic materials, friendly to living things and the environment

  • Developing agent

Eco Check ED-ST

Method
(Cleaning method)

Name of combination products

Compatible with JIS

Compliance with ASME

Features

Method C
Removal of solvent

  • Penetrant

Super Check UP-T(J)

Low halogen and low sulfur penetrant suitable for detecting flaws on stainless steel, titanium alloys, and nickel alloys.


UR-T·M: Safer type with higher flashing point
UD-T·V: Ultra quick-drying type suitable for low temperature and high humidity

  • Cleaner/Remover

Super Check UR-T

  • Cleaner/Remover

Super Check UR-T・M

  • Developing agent

Super Check UD-T

  • Developing agent

Super Check UD-T・V

Method A
Water washing

  • Penetrant

Super Check UP-GⅢ・T(J)

Low halogen and low sulfur penetrant suitable for large objects made of stainless steel, titanium alloys, nickel alloys, or objects with a rough surface.


AS-T: Water aerosol type

  • Cleaner/Remover

Super Check AS-T

  • Developing agent

Super Check UD-T

  • Developing agent

Super Check UD-T-V

Method C

Removal of solvent

  • Penetrant

Eco Check EP-T(J)

Low halogen and low sulfur penetrant suitable for detecting flaws on stainless steel, titanium alloys, and nickel alloys Ecological type friendly to living things and the environment


ED-T·V: Ultra quick-drying type suitable for low temperature and high humidity

  • Cleaner/Remover

Eco Check ER-T

  • Developing agent

Eco Check ED-T

  • Developing agent

Eco Check ED-T-V

Method
(Cleaning method)

Name of combination products

Compatible with JIS

Compliance with ASME

Features

Method C
Removal of solvent

  • Penetrant

Super Check UP-NU-H

Penetrant which is non-hazardous, not subject to the Fire Defense Law, and incombustible, and which removes solvent

  • Cleaner/Remover

Super Check UP-NU-H

  • Developing agent

Super Check UP-NU-H

Method A

Water washing

  • Penetrant

Super Check P-LK

Water washable and incombustible penetrant suitable for detecting flaws on slabs or large test pieces Applicable to testing components with complex shapes.


D-LW, D-LW·K: Powder type to be used after being dispersed in water
D-LW·N: A type that does not require density control because the powder is already dispersed in water

  • Penetrant

Super Check UP-GⅢ・W

  • Developing agent

Super Check D-LW

  • Developing agent

Super Check D-LW-K

  • Developing agent

Super Check D-LW-N


* This flaw detector can also be used in Method A: Water rinse. In this case, use AS-T as the cleaning agent/remover.

Product information for
Dye Penetrant Flaw Detection Material
can also be found in the catalog.

View Product Catalog

カタログ

Product details

  • Dye Penetrant
  • Cleaner/Remover
  • Developer

Super Check

MARKTEC’s dye penetrant flaw detection material is popularly known as “Super Check.” We offer aerosol and canned products depending on the application and purpose.

Super Check

  • Dye Penetrant
  • Cleaner/Remover
  • Developer

Eco Check

Based on our original ecological concept, we pursue safety for humans and the environment, and use natural materials and cosmetic materials for this visible dye penetrant product.

Eco Check

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please feel free to contact us via the email form or by phone.

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